Total Loss Control - A Profitability Concept

total loss control

 

 

 

 


TOTAL LOSS CONTROL – A PROFITABILITY CONCEPT 

by: Robert E. Sheriff, CIH, CSP
CEO & President
Atlantic Environmental
 
 

Most organizations feel the only realistic way to increase profits is to increase volume.  Not only is this not true often it is counterproductive – Profit margins fall and even gross profits fall when companies try to expand! 

Why!  Growth, especially rapid growth, leads to more raw material waste, less productive personnel due to lack of skill and training, reduced products quality (more rejections), more down time, more unscheduled equipment repairs, more accidents, more injuries, increased insurance costs and increased administration.  Remember even recycling raw materials, or rejected product results in double processing. 

Profits can be increased without increasing production!  If all unplanned events in the entire business process can be reduced, costs are reduced and profit margins increase. 

This concept is called Total Loss Control. 

Total Loss Control is a concept of accident prevention and investigation which takes into account anything that interferes with perfect movement of raw materials - and services - to a final product. 

Traditional safety addresses accidents and injuries as an indication of future problems that need to be corrected to achieve regulatory compliance and injury/illness prevention.  Total Loss Control doesn’t wait for the accident or injury to occur but uses “near misses” and “incidents” that only luckily did not result in injury - unscheduled interference with production or service, and plain old anticipation of what could go wrong. 

These are some basic premises that must be accepted for a Total Loss Control effort to be successful. 

    1. All accidents and injures are preventable.
    2. Reducing unplanned events reduces the possibility that events will lead to an accident or injury – playing the odds.
    3. Everyone in the organization must be a part of the loss control effort – President to worker
1. All Accidents and Injuries Are Preventable
    What about an “Act of God” like a lightning strike – that’s not preventable!  True, but getting struck by lightning can be reduced so much that it should never occur. 
  • Don’t stand under a tree in a lightning storm!
  • Put lightning rods on buildings that may be struck.
  • Develop an alarm system for approaching storms.
  • Maintain a weather watch.
  • Don’t fly a kite in a rainstorm.
2. Reducing Unplanned Events  

    Don’t wait for an accident or injury- identify "incidents” when they occur that could result in an injury if someone was in the right (or wrong!) position when the incident occurs. 

      • Identify raw material losses.
      • Identify unplanned breakdowns.
      • Identify equipment or processes that don’t function like they should so that someone has to “jury rig” them or bypass controls or safety systems. 

3. Everyone Must Participate

    The safety person is not the person responsible for safety!  He/she is only the implementer of safety and health measures. 

    Management, Supervisors and Workers are responsible for safety.  If the President does not demand Total Loss Control, and leaves it up to some else – nothing will happen.  If Supervisors don’t accept responsibility for seeing their workers are trained, motivated, properly equipped and supervised – nothing will happen.  If employees don’t understand that the right way is not the fastest way or the easiest way – but the safest way – nothing will happen. 

    “Accident Prone” is not a reason for an accident.  This means a person 

      • Has not been properly evaluated for the ability to do the job
      • Not properly trained
      • Not properly motivated to do the work safely
      • Lacks effective supervision

    “Carelessness” is not a reason for an accident.  This means a person 

      • Was not properly trained
      • Was not properly supervised
      • The task is poorly designed and the person must risk injury to do the task
      • An ergonomic problem exists such as work speed, body position, weight of materials, lighting or protective equipmen

The concept of Total Loss Control has been achieved by many organizations which have resulted in their leading their business in profitability and growth.  Often Total Loss Control has resulted in a business survival when all others have failed. 

Growth is not the only means to increase profits – in fact it may spell doom for those who have not developed a Total Loss Control philosophy.

 

 

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Atlanta, GA 30318
(404) 350-9551 or (800) 941-1188 
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